Search found 213 matches

by Ian Law
Sun Oct 21, 2012 4:30 pm
Forum: Aircraft Construction & Maintenance
Topic: Brazing 4130N steel fittings
Replies: 17
Views: 13729

Re: Brazing 4130N steel fittings

Many thanks Bertrand and I appreciate all your advice. Although I have read items regarding the properties of 4130N many times in the past, it is not easy to remember the details when working with the metal is merely a hobby and it is useful to be reminded of the correct procedures. In all the circu...
by Ian Law
Mon Oct 08, 2012 3:25 pm
Forum: Aircraft Construction & Maintenance
Topic: Brazing 4130N steel fittings
Replies: 17
Views: 13729

Re: Brazing 4130N steel fittings

Many thanks Bill. That sounds like wise counsel to me and I will suggest this to my welder.

Ian
by Ian Law
Sun Oct 07, 2012 1:52 pm
Forum: Aircraft Construction & Maintenance
Topic: Brazing 4130N steel fittings
Replies: 17
Views: 13729

Brazing 4130N steel fittings

My plans call for a number of 4130N steel washers to be brazed to the wing fittings to locally reinforce the areas around vital holes. A number of fabricated steel shackles require the adjoining "faces" to be brazed. These are obviously critical components. The aircraft welder who will be welding an...
by Ian Law
Thu Sep 27, 2012 9:07 am
Forum: Aircraft Construction & Maintenance
Topic: Cleveland Master cylinder:How do I service this?
Replies: 2
Views: 2384

Re: Cleveland Master cylinder:How do I service this?

Many thanks Tony. Instinct has been telling me not to mess about with the bore of the cylinder.

Ian
by Ian Law
Wed Sep 26, 2012 9:46 pm
Forum: Aircraft Construction & Maintenance
Topic: Cleveland Master cylinder:How do I service this?
Replies: 2
Views: 2384

Cleveland Master cylinder:How do I service this?

Could anyone offer advice as to how best I might service my "Pull" type Cleveland master cylinders? I have the Parker drawings, parts lists and kits of "O" rings etc. for my 10-23 cylinders. I also have the benefit of an old broken cylinder of similar type and the innards look fairly straightforward...
by Ian Law
Mon Jul 23, 2012 1:30 pm
Forum: Aircraft Construction & Maintenance
Topic: Aircraft Spruce in UK?
Replies: 5
Views: 8540

Re: Aircraft Spruce in UK?

The only source I know of in the U.K. is Dudley Pattison and if I need any spruce in future I will buy it from Dudley. A few years ago I corresponded with Jeremy Freeland at Collars. He was very helpful and interested in my project and would have supplied me, but in the end I went to Western Aircraf...
by Ian Law
Fri Jun 22, 2012 1:04 pm
Forum: Sales & Wants
Topic: Aluminium sheet
Replies: 2
Views: 2488

Re: Aluminium sheet

Many thanks Brian and I'll give Aluminium Warehouse a try. I'm sure steel would be better, but maybe galvanic corrosion would be an issue if I replaced the top plate only, although I should think it would be OK if I primed and painted it thoroughly? - The rest of the box is aluminium as far as I can...
by Ian Law
Wed Jun 20, 2012 10:25 am
Forum: Sales & Wants
Topic: Aluminium sheet
Replies: 2
Views: 2488

Aluminium sheet

I'm looking for an offcut of aluminium alloy to repair a carburettor heat box - the top plate has cracked again. Ideally I need about 1 foot x 6" ( that may be a bit generous) and a minimum of 0.063" thickness for something like 2024/6061. Thicker would be better, up to around a maximum of 0.125". T...
by Ian Law
Sat Jun 02, 2012 10:01 pm
Forum: Aircraft Construction & Maintenance
Topic: Non-standard size steel washers
Replies: 5
Views: 3449

Re: Non-standard size steel washers

Ian, By coincidence, earlier today, I looked at some of the Starrett holesaws I have and realised I could easily remove the 1/4" drill piece in the arbor and replace it with a stepped shaft that I should be able to machine in my elderly lathe, with care. I'd need 2 new rods - 1/4"dia. at the top and...
by Ian Law
Fri Jun 01, 2012 11:51 pm
Forum: Aircraft Construction & Maintenance
Topic: Non-standard size steel washers
Replies: 5
Views: 3449

Re: Non-standard size steel washers

Ian, Ideally I need the following, preferably from 4130N steel or an equivalent that is at least as beefy: # OD ID Thickness 16 3/4" 6mm 0.063" 16 5/8" 6mm 0.063" 8 1/2" 6mm 0.050" 8 1/2" 4.5mm 0.050" Tolerance/thickness isn't really critical; as already described, they will be brazed in place on th...
by Ian Law
Fri Jun 01, 2012 8:07 pm
Forum: Aircraft Construction & Maintenance
Topic: Non-standard size steel washers
Replies: 5
Views: 3449

Non-standard size steel washers

I need 48 non-standard size steel washers to complete my wing spar fittings: they have to be brazed in place before reaming holes to size. To save a lot of time I planned to have these laser or water jet cut. The last quote for laser cutting was for £90 + VAT, so it looks as though I shall be floggi...
by Ian Law
Wed May 30, 2012 5:27 pm
Forum: Aircraft Construction & Maintenance
Topic: Composite flat tailspring
Replies: 3
Views: 2757

Re: Composite flat tailspring

I used a GRP tailspring on my Taylor Mono, using the Pazmany book as a source of guidance. Used layers of MDF to make a mold and Roger Target laminated the spring for me. It was much lighter than the old steel cart spring, but was very "bouncy" when taxiing. At the same time, I made a locking tailwh...
by Ian Law
Fri Apr 06, 2012 8:31 am
Forum: Aircraft Construction & Maintenance
Topic: Spraygun choices
Replies: 9
Views: 6286

Many thanks Pete and Mike - I'm becoming more confidant with the benefit of your tips!

Ian
by Ian Law
Thu Apr 05, 2012 1:28 pm
Forum: Aircraft Construction & Maintenance
Topic: Spraygun choices
Replies: 9
Views: 6286

Many thanks Ian & I'll keep that in mind.

Ian
by Ian Law
Thu Apr 05, 2012 9:36 am
Forum: Aircraft Construction & Maintenance
Topic: Spraygun choices
Replies: 9
Views: 6286

Many thanks Mike and I will follow your excellent advice. I did manage to clean up my spraygun quite well, using toothpicks to remove some stubborn old paint that had escaped attention before, after watching a helpful video on the web. A few judicious blasts of compressed air also removed quite a fe...