Circa 1958 Emeraude C90 generator no longer charging

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MEL_GALE
Posts: 6
Joined: Thu Jun 12, 2008 10:28 am
Location: DEVONSHIRE

Circa 1958 Emeraude C90 generator no longer charging

Post by MEL_GALE » Sat Aug 27, 2016 10:15 pm

I suspect the generator and regulator box are original as there are no entries in the legacy engine logs to suggest them ever having been replaced.
With the engine running the volt meter is only reading 10V. Any suggestions as to where to start looking for the problem, could it be generator brushes? are they still available for an old C90 engine generator? regulator boxes are black magic as far as I am concerned, but I seem to remember it being a problem with my Austin Cambridge back in 19 hundred and frozen to death era.
Any logical progression of fault finding will be much appreciated, as well as any information on where to obtain spare parts should they be required.
Melville Gale
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iancallier
Posts: 45
Joined: Mon Feb 04, 2008 7:27 pm
Location: hampshire

Re: Circa 1958 Emeraude C90 generator no longer charging

Post by iancallier » Sun Aug 28, 2016 5:03 pm

Forget any UK (make their own parts). return it to USA for overhaul. Well: order the overhauled item, keep your drive - then return your old as a core.
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Peter Thompson
Posts: 3
Joined: Mon Dec 17, 2012 6:15 pm

Re: Circa 1958 Emeraude C90 generator no longer charging

Post by Peter Thompson » Mon Aug 29, 2016 8:35 pm

I think that the brushes are (or were) available under Cessna Part No. 1906984. I bought some from Multiflight at Leeds/Bradford, although that was a few years ago.

MEL_GALE
Posts: 6
Joined: Thu Jun 12, 2008 10:28 am
Location: DEVONSHIRE

Re: Circa 1958 Emeraude C90 generator no longer charging

Post by MEL_GALE » Tue Aug 30, 2016 2:51 am

Thankyou for your input. I think first line of attack will be the brushes if I can source them.
Melville Gale
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Rob Swain
Posts: 393
Joined: Tue Jan 08, 2008 2:11 pm

Re: Circa 1958 Emeraude C90 generator no longer charging

Post by Rob Swain » Thu Oct 13, 2016 11:59 am

Last time I needed a dynamo fixed I took it to an auto electrical overhaul place.
They stripped, cleaned, checked (and fixed) continuity of all coils (fixed and rotating), cleaned and lubed bearings/bushes, turned the commutator in a lathe to put a nice new smooth finish on it, oh yes, and replaced the brushes and springs.
Didn't need painting as was in reasonable nick, but they would have done that too.

They tested it too, off the plane, so there's not the aggro of putting it back on just to have to remove it again if there is an issue.

Think it came to around £100, although that was around 8-9 years ago.
Might sound like overkill, but if it dates from 1958 I think we can say it's probably due an overhaul.
I would consider a competent auto-electrician overhaul as fit-for-purpose for a Permit aircraft.
Probably be OK for a CofA one too, but I'm not advocating that!

They also sorted the old buzzy type regulator (like your old Cambridge had), but hindsight says I'd ditch that and buy a Zeftronics solid state regulator.
Rob Swain
If the good Lord had intended man to fly, He would have given him more money.

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